Single Core 19/33kV Copper Medium Voltage Wire

Single Core 19/33kV Copper Medium Voltage Wire
Details:
Compliance
• Conductor resistance AS/NZS 1125
• Insulation resistance AS/NZS 1429.1
• Voltage test AS/NZS 1429.1
Standard and References
• AS/NZS 1429.1
• AS/NZS 1125
• AS/NZS 3808
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Description
Technical Parameters
Certification
Copper Medium Voltage Cable

 

Single Core 19/33kV Copper Medium Voltage Wire

19/33kV single core copper MV wire, the conductor twisting design enhances the flexibility of the cable, making it more suitable for complex installation environments. The overall structure of the cable is carefully designed to ensure that the performance will not be degraded due to external forces during long-term use.

Min. installation temperature: 0°C

Operating temperature: -25°C to +90°C

Emergency operating temperature: 105°C

Max. Short Circuit Temperature: 250°C

 

Application

 

 

Copper medium voltage wire has the ability to resist electromagnetic interference and is suitable for servers and storage devices in data centers. Since data centers have extremely high requirements for power supply, cables are used to ensure the stability and reliability of power distribution in data centers.

MV cable application

 

Feature

 

Single Core Medium Voltage Cable

 

• Conductor: Stranded Compacted Circular Copper conductor as per AS/NZS 1125

• Conductor Screen: Extruded Semi-conductive compound

• Insulation: XLPE

• Insulation Screen: Extruded Strippable Semi-conductive compound

• Longitudinal Water blocking: Water blocking tape above and below the copper screen (Optional)

• Metallic Insulation Screen: Copper Wire Screen + helically applied copper tape (E/F current capacity – Based on requirement)

• Metallic Sheath: Lead Alloy (optional)

• Termite Protection: Polyamide (Nylon -12) (optional)

(Alternative Sheath: PVC+HDPE Composite Sheath or PVC + Nylon + HDPE

(composite sheath with anti-termite properties) or LSZH Outer sheath, and parameters will change accordingly)

 

Certification

 

 

19/33kV MV Cables have obtained SAA certification, with certification numbers: SAA242046 and SAA250307 (available on the certification website). Dongguan Greater Wire & Cable Co., Ltd.'s cables meet environmental and sustainability requirements, including safe material use, efficient performance, and compliance with environmental regulations. SAA certification is particularly important for energy projects, mining projects, and other projects, as it demonstrates a commitment to safety and environmental stewardship.

SAA medium voltage cable

 

Package

 

sta power cable package

 

Factory

 

SAA cable factory

 

In order to meet the special needs of different customers, the factory has established a highly flexible production system. Through customized services, customers can put forward demands for conductor materials, insulation materials, sheath materials, etc. according to their specific needs. The factory's flexible production system can quickly respond to customers' personalized needs, whether it is mass production or small batch orders, it can be met in a timely manner. At the same time, the factory ensures that customized orders are completed on time by quickly adjusting production lines and flexible production arrangements. Flexible production has improved the factory's market competitiveness and increased customer satisfaction.

 

Case

 

Company cases

 

Partner

 

greater wire Partner

 

FAQ

 

Q: What are the common losses of cables?

A:  There are some common losses in the operation of cables, mainly including conductor loss, dielectric loss, shielding loss and joint loss.
1. Conductor loss, the heat loss (i.e. resistance loss) generated when the current passes through the conductor, which is the most common loss in the cable. The material of the conductor, resistivity, cross-sectional area of ​​the cable, current size and operating temperature of the cable will affect the conductor loss.
2. Dielectric loss, is the heat loss caused by polarization and leakage current of the cable insulation layer under the action of the electric field. Under AC voltage, the insulation material will produce polarization and consume a certain amount of electrical energy. The type and characteristics of the insulating material, the operating voltage and frequency will affect the dielectric loss. Generally, the higher the operating frequency and the higher the operating voltage, the greater the dielectric loss.
3. Shielding loss, metal shielding layers are often used in medium and high voltage cables to stabilize the electric field. The resistance of the shielding layer will cause loss, especially when a large current passes through, it will generate induced current and heat. Cable structure, resistivity of shielding materials and current size. The shielding loss of single-core cables is more significant under AC current, especially in armored or shielded cables.
4. Joint loss, local heat loss at the cable joint due to contact resistance, unsatisfactory contact area and other factors. Joint material, process quality, oxidation or loosening of the contact surface will affect joint loss.
5. Stray loss refers to other non-main losses, such as minor losses caused by the magnetic field around the cable and the capacitance effect of the cable. Cable layout, the distance between the cable and surrounding metal components, etc. will affect stray loss.

Q:  How to reduce cable loss?

A:  1. Choose the right cable cross-sectional area: increasing the cross-sectional area can effectively reduce conductor loss.
2. Use low-loss insulation materials: such as XLPE insulation to reduce dielectric loss.
3. Reasonable installation and maintenance: ensure good contact between joints to reduce joint loss.
4. Heat dissipation management: optimize the laying method of cables to avoid overheating.

Q:  Does the electrical performance of the cable meet international standards?

A: Yes, the electrical performance of the cable meets international standards, AS/NZS 1429.1 medium voltage wire has passed SAA certification

 

 

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MV105 cable

MV105 cable specification

No. of
Cores
Core Cross
sectional
Area
Nominal Diameter
Under
metallic
screen
Under
metallic
screen
Overall
No.
mm2
mm
mm
mm
1 50 27.2 29.1 33.0
1 70 28.9 30.8 35.0
1 95 30.4 32.3 37.0
1 120 32 33.9 38.0
1 150 33.4 35.3 40.0
1 185 35.1 37.0 42.0
1 240 37.4 39.3 44.0
1 300 39.4 41.3 46.0
1 400 42.2 44.1 49.0
1 500 45.6 47.5 53.0
1 630 49.2 51.1 57.0
1 800 52.9 54.8 61.0
1 1000 57.2 59.1 65.0
• Above mentioned parameters are based on 3k A/sec earth fault current capacity of copper screen
 
ELECTRICAL CHARACTERISTICS:
No.of Cores
Core Cross sectional Area
Max. DC Resistance at 20˚C
Max. AC Resistance at 90˚C
Approx. Capacitance
Approx. Inductance
Approx.

 Reactance

Continuous Current Rating
In ground at  20℃
In Duct at
20℃
In air at 30℃

 Flat

Trefoil
Flat
Trefoil
Flat
Trefoil
No.
mm2
Ω/km
Ω/km
µF/km
mH/km
Ω/km
Amps
1 50 0.387 0.494 0.14 0.486 0.153 203 196 188 186 243 238
1 70 0.268 0.342 0.15 0.449 0.141 246 239 229 227 303 296
1 95 0.193 0.247 0.17 0.429 0.135 293 285 274 271 369 361
1 120 0.153 0.196 0.18 0.409 0.128 332 323 311 308 426 417
1 150 0.124 0.159 0.19 0.396 0.124 366 361 347 343 481 473
1 185 0.0991 0.128 0.21 0.382 0.120 410 406 391 387 550 543
1 240 0.0754 0.098 0.23 0.367 0.115 470 469 453 447 647 641
1 300 0.0601 0.079 0.25 0.354 0.111 524 526 510 504 739 735
1 400 0.047 0.063 0.27 0.341 0.107 572 590 571 564 837 845
1 500 0.0366 0.051 0.3 0.327 0.103 660 655 640 635 970 960
1 630 0.0283 0.042 0.33 0.316 0.099 735 730 715 710 1110 1100
1 800 0.0221 0.034 0.37 0.306 0.096 770 820 800 790 1260 1250
1 1000 0.0176 0.031 0.4 0.297 0.093 825 885 865 855 1420 1410
*: Current Ratings are based on IEC 60502-2 & IEC 60287, Max. Conductor Temperature at 90℃, Ambient temperature at 30℃ in Air / at 20℃ in Ground, Thermal resistivity of Soil 1.5 k.m/W & for earthenware ducts 1.2k.m/W and Depth of Laying 0.8m.
Current rating de-rating factors for other than 30℃ ambient air temperature.
20 25 35 40 45 50 55 60
1.08 1.04 0.96 0.91 0.87 0.82 0.76 0.71

 

Current rating de-rating factors for other than 20℃ ground temperature.
10 15 25 30 35 40 45 50
1.07 1.04 0.96 0.93 0.89 0.85 0.80 0.76

 

No.of Cores
Core Cross sectional Area
Max. pulling tension on conductor
Charging Current per phase
Zero sequence impedance
Electric Stress at Conductor Screen
Short circuit rating of Phase conductor
No. mm² kN Amps/Km Ohms/Km kV/mm kA, I sec
1 50 3.5 0.84 1.66 4.1 7.2
1 70 4.9 0.9 1.50 3.9 10.0
1 95 6.65 1.01 1.41 3.7 13.6
1 120 8.4 1.07 1.36 3.6 17.1
1 150 10.5 1.13 1.32 3.5 21.4
1 185 12.95 1.25 1.29 3.4 26.4
1 240 16.8 1.37 1.26 3.3 34.3
1 300 21 1.49 1.24 3.2 42.8
1 400 28 1.61 1.22 3.1 56.9
1 500 35 1.79 1.21 3.0 71.5
1 630 44.1 1.97 1.20 2.9 90.2
1 800 56 2.21 1.19 2.9 114
1 1000 70 2.39 1.19 2.8 143

 

MV Cable

MV cable 02

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