Hook Up Wire

 

Hook-up wire is used for fixed wiring within equipment or between electronic components. It consists of single-core or multi-strand fine pure copper or tinned copper conductors covered with an insulating layer. Common insulation materials include PVC, silicone rubber, polytetrafluoroethylene (PTFE/Teflon), and XLPE. It can withstand a wide range of temperatures (-60°C to +250°C) and rated voltages (typically 300V or 600V).

Electrical hook up cable is widely used in home appliances, industrial control cabinets, automation equipment, instrumentation, automotive wiring harnesses, aerospace electronics, communications equipment, medical devices, and other fields. Its flexible conductor structure and stable insulation layer can work safely and reliably in space-constrained or vibration environments.

1. Excellent heat and chemical resistance: Teflon and silicone rubber insulation, in particular, are suitable for use in high-temperature and harsh environments.
2. Flexible and easy wiring: The fine-stranded conductor allows for strong bend ability, making it suitable for wiring in confined spaces.
3. Stable electrical performance: High conductivity and high insulation resistance ensure safe signal and power transmission.
4. Complete range of specifications and easy customization: Wire diameter, color, length, and printing can all be customized to meet the design requirements of different projects.

PVC Hook Up Wire

Silicone Hook Up Wire

Teflon Hook Up Wire

XLPE Hook Up Wire

 

PVC Hook Up Wire

Description: Its rated temperature is generally between -20°C and 105°C, and its voltage range is generally between 300V and 600V.

Features: It offers low cost, good flame retardancy, moderate flexibility, and resistance to oil and moisture.

Applications: Widely used for internal wiring in household appliances, control cabinets, distribution boxes, and office equipment.

 

Silicone Rubber Hook-Up Wire

Description: Made of silicone rubber insulation, it operates stably in high-temperature environments from -60°C to 200°C, and its voltage range is generally between 300V and 600V. Features: Excellent flexibility, durable, and resistant to ozone, acid, and alkali corrosion.

Applications: Particularly suitable for applications requiring extremely high temperature resistance, such as high-temperature ovens, heating equipment, medical devices, and aviation and railway electronic systems.

 

Teflon Hook Up Wire

Description: Primarily refers to PTFE, FEP, PFA, or ETFE insulated wire with a rated temperature range of -60°C to 250°C and a rated voltage of 300V to 600V.

Features: Excellent chemical inertness, oil and moisture resistance, and strong flame retardancy.

Applications: Commonly used in high-end electronic applications such as aerospace systems, military equipment, precision instruments, and high-frequency signal transmission, maintaining stable insulation and conductivity in harsh environments.

 

XLPE Hook Up Wire

Description: Uses cross-linked polyethylene insulation, with a temperature rating of -40°C to 125°C and a voltage rating of 300V to 600V.

Features: Excellent heat, voltage, abrasion, and chemical resistance, along with high insulation resistance and reasonable cost.

Applications: Commonly used in industrial automation equipment, power tools, automotive wiring harnesses, and various control circuits.

Flexible hook up wire is one of the most commonly used internal wiring wires in electrical and electronic systems. It's used in nearly every field, from consumer appliances to cutting-edge avionics, and plays a vital role in ensuring the stable and safe operation of electrical systems.

Household Appliances

it's primarily used for internal control circuits and power connections in appliances like refrigerators, washing machines, microwave ovens, and air conditioners.

Industrial Equipment

it's often used for internal electrical wiring in machine tools, power tools, and production lines.

Automation Control Cabinets

Hook up wire is a crucial component for connecting control modules, relays, PLCs, and various sensors.

Automotive Wiring

Hook-up wire is widely used for low-voltage control circuits in instrument panels, lighting controls, and in-car entertainment systems.

Aviation/Military

Teflon or silicone rubber hook-up wire is used for internal connections in critical equipment like aircraft, drones, radar, and communication systems.

Medical Equipment

This is commonly found in the internal wiring of precision medical devices such as ECG monitors, X-ray machines, and ultrasound machines.

Copper hook up wire is UL certified. Certified cables not only meet international standards for electrical performance, flame retardancy, and environmental friendliness, but also ensure the sale and application of these cables in the Americas, Europe, Asia, Oceania, and around the world.

Our hook-up wire product line now includes 97 UL certified models, covering a variety of insulation materials, from PVC, Silicone, Teflon, to XLPE. This comprehensive product range and specifications meet the wiring needs of diverse applications, from home appliances and industrial equipment to avionics.

22 awg Hookup Wire for Microwave Ovens

We supplied a major microwave oven manufacturer with 500,000 meters of 22awg hook up wire for the internal wiring of their new generation of smart microwave ovens.

18 awg Hook Up Wire for Electric Heaters

We supplied an electric heater manufacturer with 18awg hook up wire for the internal wiring of their new high-power electric heaters.

20 awg Hook Up Wire for Luminaires

We supplied a luminaire manufacturer with 400,000 meters of high-performance 20awg hookup wire for the internal electrical connections of its new commercial lighting fixtures.

24 awg Hook Up Wire for 3D Printing

We supplied a 3D printing equipment manufacturer with 200,000 meters of highly flexible, high temperature resistant 24AWG hook up wire for the internal wiring of its high-precision FDM 3D printers.

26 awg Hookup Wire for ECG Monitors

We supplied a professional ECG monitor manufacturer with highly flexible, high-cleanliness 26AWG Teflon wire for the internal signal wiring of its new multi-channel ECG monitors.

20 Gauge Hook Up Wire for sterilizers

We supplied a sterilizer manufacturer with 250,000 meters of UL3135 20AWG silicone hook up wire for the internal wiring of its new generation of high-temperature steam sterilizers.

For automotive hook up wire packaging, we offer a variety of flexible packaging options to meet diverse customer needs for shipping and use. We also support customized packaging. Common packaging options include:

1. Roll packaging: Ideal for small orders or samples, convenient for handling and storage;

2. Small plastic reels: Lightweight, suitable for retail or laboratory use;

3. Plastic or wooden reels: For large quantities, ideal for long-distance ocean shipping or direct use in construction projects;

4. Carton packaging: Easy to load and unload;

5. Pallet packaging: Provides greater stability and security for large orders during international transportation.

For transportation, Greater Wire offers diverse, flexible, and efficient logistics solutions for global customers.

1. Ocean Freight: Ideal for large and overweight orders, offering low transportation costs and coverage of major ports worldwide.
2. Air Freight: Designed for time-sensitive orders, offering fast and direct delivery to meet urgent delivery needs.
3. International Express Delivery: Ideal for samples and small orders, convenient and available, delivering directly to the customer's designated location.
4. DDP (Door-to-Door Service): We handle customs clearance, duties, and delivery throughout the entire process, allowing customers to simply wait for delivery.

Whether it is a large-scale engineering project or a small-batch testing requirement, we can provide the most suitable transportation method to save you time and cost.

Dongguan Greater Wire & Cable Co., Ltd. is a professional hook-up wire manufacturer with over 30 years of experience, dedicated to providing high-quality wire and cable to customers worldwide. As a trusted supplier in the industry, we have accumulated profound technical expertise in R&D and manufacturing, offering a full product line ranging from common PVC hook-up wire, silicone rubber hook-up wire, Teflon hook-up wire, to XLPE hook-up wire. Our comprehensive product range and diverse specifications cater to diverse application needs. Our factory has achieved numerous international certifications, including UL, cUL, TUV, CE, RoHS, and ISO. Currently, we have over 97 UL certified models.

Dongguan Greater Wire & Cable Co., Ltd. has over 10 years of export experience, with products exported to North America, South America, Europe, Southeast Asia, the Middle East, and Australia, and has established long-term partnerships with numerous internationally renowned manufacturers.