HVAC Silicone Cable For Heat Pumps And Air-Handling Equipment

HVAC Silicone Cable For Heat Pumps And Air-Handling Equipment
Details:
·Conductor: Class 1 solid copper (plain or tinned) conductor ; Class 5 flexible copper (plain or tinned) conductor
·Insulation: Silicone rubber
·Voltage Rating Uo/U: SIA: 300/500V ; SIAF: 0.25mm² to 6mm² 300/500V ; 10mm² and above: 0.6/1kV
·Standards: EN 50525-2-41, IEC/EN 60228
·Sheath Colour: Black,Blue,Brown,Red,White,Grey,Violet,Pink,Yellow,Green/Yellow,Orange
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Description
Technical Parameters
Certification

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PRODUCT REAL SHOT

 

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Heat Pump Internal Wiring for Localized Thermal Exposure
Air handling unit heat wire can connect crankcase heaters, electric reheats, sensors and controls within protected equipment compartments. An HVAC heater connection cable with silicone insulation helps where localized component temperature or cold-weather flexibility exceeds ordinary wiring capability. GERITEL WIRE provides options for heat-pump manufacturers, packaged-unit OEMs and controls integrators. Temperature resistant HVAC wire should be routed clear of fans, condensate paths and service panels, with secure supports and compatible terminals. Check refrigerant and oil exposure, enclosure conditions, current loading, vibration and the product safety standard; outdoor UV or weather resistance must be separately documented for the exact cable.
PRODUCT SPECIFICATIONS

 

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Applications

 

Designed for use in environments where sustained heat resistance is required, SIA and SIAF cables have heat resistant properties up to 200°C and can also be employed at temperatures as low as -60°C. These cables are low smoke zero halogen and are suitable for power plants, a wide range of industrial applications in processing, packaging, refrigeration,foundaries, air craft construction and ship building.

SPECIFICATIONS
Voltage Rating Uo/U

SIA:300/500V

SIAF:0.25mm² to 6mm² 300/500V ; 10mm² and above: 0.6/1kV

Temperature Rating Fixed:-60°C to +200°C
Minimum Bending Radius Fixed: 4 x overall diameter
Conductor

Class 1 solid copper (plain or tinned) conductor

Class 5 flexible copper (plain or tinned) conductor

Insulation Silicone rubber
Sheath Colour Black,Blue,Brown,Red ,White,Grey,Pink,Yellow,Green/Yellow,Orange,Violet
Standards EN 50525-2-41, IEC/EN 60228

DIMENSIONS

Solid Core Silicone Rubber Insulated Cable (SIA)

NO.OF

CORES

NOMINAL CROSS

SECTIONAL AREA

mm²

NOMINAL THICKNESS

OF INSULATION

mm²

NOMINAL OVERALL

DIAMETER

mm²

NOMINAL

WEIGHT

kg/km

1 0.5 0.6 2.0 10
1 0.75 0.6 2.2 12
1 1 0.6 2.3 15
1 1.5 0.6 2.6 20
1 2.5 0.7 3.2 31
1 4 0.8 3.9 48
1 6 0.8 4.4 67
1 10 1 5.6 108

 

Flexible Core Silicone Rubber Insulated Cable (SIAF)

NO.OF

CORES

NOMINAL CROSS

SECTIONAL AREA

mm²

NOMINAL THICKNESS

OF INSULATION

mm²

NOMINAL OVERALL

DIAMETER

mm²

NOMINAL

WEIGHT

kg/km

1 0.25 0.6 1.8 7
1 0.35 0.6 1.9 8
1 0.5 0.6 2.1 10
1 0.75 0.6 2.3 13
1 1 0.6 2.5 15
1 1.5 0.6 2.8 21
1 2.5 0.7 3.5 34
1 4 0.8 4.1 49
1 6 0.8 4.7 68
1 10 1 6.1 110
1 16 1.2 7.5 168
1 25 1.4 9.1 254
1 35 1.4 10.3 347
1 50 1.6 12 490
1 70 1.8 13.7 686
1 95 1.8 15.6 888
1 120 1.8 17.4 1149
1 150 2 19.3 1411
1 185 2.2 21.4 1722
1 240 2.4 24.3 2284
1 300 2.6 26.9 2895

CONDUCTORS

Class 5 Flexible Copper Conductors for Single Core and Multi-Core Cables

NOMINAL CROSS

SECTIONAL AREA

mm²

MAXIMUM RESISTANCE OF CONDUCTOR AT 20°C

ohms/km

Circular, Annealed Copper Conductors, Metal-Coated Wires
0.5 36.7
0.75 24.8
1 18.2
1.5 12.2
2.5 7.56
4 4.7
6 3.11
10 1.84

 

Class 5 Flexible Copper Conductors for Single Core and Multi-Core Cables (SIAF)

NOMINAL CROSS

SECTIONAL AREA

mm²

MAXIMUM DIAMETER

OF WIRES IN CONDUCTOR

mm

MAXIMUM RESISTANCE OF CONDUCTOR AT 20°C

ohms/km

Metal-Coated Wires
0.25 0.21 86
0.35 0.21 55.5
0.5 0.21 40.1
0.75 0.21 26.7
1 0.21 20
1.5 0.26 13.7
2.5 0.26 8.21
4 0.31 5.09
6 0.31 3.39
10 0.41 1.95
16 0.41 1.24
25 0.41 0.795
35 0.41 0.565
50 0.41 0.393
70 0.51 0.277
95 0.51 0.21
120 0.51 0.164
150 0.51 0.132
185 0.51 0.108
240 0.51 0.0817
300 0.51 0.0654

CURRENT CARRYING CAPACITY

Solid Core Silicone Rubber Insulated Cable (SIA)

NOMINAL CROSSS

ECTIONAL AREA

mm²

CURRENT RATING IN AIR
Amps

at 30°C

at 60°C at 90°C at 120°C at 150°C
0.5 24 21 17 14 9
0.75 30 26 22 17 11
1 36 31 26 20 13
1.5 45 39 33 26 17
2.5 61 53 45 55 23
4 81 71 60 47 31
6 105 92 77 60 39
10 146 128 107 84 55

 

Flexible Core Silicone Rubber Insulated Cable (SIAF)

NOMINAL CROSSS

ECTIONAL AREA

mm²

CURRENT RATING IN AIR
Amps
at 30°C at 60°C at 90°C at 120°C at 150°C at 170°C
0.25 15 13 11 9 6 3
0.35 19 17 14 11 7 4
0.5 23 20 17 13 9 5
0.75 30 26 22 17 11 6
1 35 31 26 20 13 7
1.5 44 38 32 25 17 8
2.5 61 53 45 35 23 12
4 82 71 60 47 31 16
6 104 91 77 60 39 20
10 148 129 108 85 56 28
16 197 173 145 114 75 58
25 263 230 193 151 99 51
35 327 286 240 188 124 63
50 413 362 304 238 157 80
70 531 465 391 306 201 103
95 623 545 458 359 236 121
120 738 645 543 425 280 143
150 850 744 626 491 323 166
185 969 848 714 560 369 190
240 1191 1043 879 689 454 234
300 1339 1173 988 776 512 264
CERTIFICATIONS

 

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PACKAGING

 

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Small Wooden Reel

APPLICATION

 

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Industrial Machinery & Automation
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Marine & Shipbuilding
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Refrigeration & HVAC Equipment

 

CASE

 

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WHY CHOOSE US

 

30Years of experience
in one-stop service

Dongguan Greater Wire & Cable Co., Ltd. is a professional engineering-grade cable manufacturer in China, supplying certified electrical cable solutions for building, industrial, mining, energy, and infrastructure projects worldwide.

With a 30,000 m² factory, 30 production lines, experienced engineers, and a strict quality control team, we provide reliable, traceable, and compliant cable products for international engineering applications. Our products are supported by certifications including SAA, UL, cUL, VDE, TÜV, CE, CB, IEC, BPS, and ISO.

We are committed to safety, quality, transparency, and long-term partnership. From raw material inspection to finished product testing, every batch is carefully controlled to ensure stable performance and dependable project use.

Greater Cable - Certified Quality. Reliable Supply. Engineering Value.

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15K
Finished Projects
150+
professional staff
15K
happy clients
92+
awards & certifacates
PLANT EQUIPMENT

 

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GLOBAL CERTIFICATIONS

 

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CUSTOMER PHOTOS
 

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INTERNATIONL TRANSPORTATION

 

01

Sea Freight

We offer reliable sea freight solutions for large-volume orders. Your goods are securely packed and shipped in containers, ensuring cost-effective delivery to ports worldwide.

02

Air Freight

For faster delivery, our air freight service ensures your products reach international destinations quickly, with careful handling and full tracking along the way.

03

International Express

Need urgent shipments? Our international express service delivers small to medium orders efficiently, providing door-to-door service with real-time tracking for peace of mind.

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COOPERATIVE PARTNER

 

We are looking for a cooperative partner to expand our business.

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How To Cooperate With Us?

Simply share your requirements, receive our professional solution, confirm samples, and enjoy fast, reliable production and worldwide delivery - working with us is that easy.

Our address

Building 2, No. 40 Luxi 2nd Road, Liaobu Town, Dongguan City, Guangdong Province, China

Phone Number

+86 136 6257 9592

+86 135 1078 4550

E-mail

manager01@greaterwire.com

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FAQ

 

What is the minimum bending radius for SIAF?
SIAF minimum bending radius must come from the exact datasheet; fixed values around a multiple of the overall diameter are common. Tighter bends can damage insulation or concentrate stress at terminals. List the application boundary clearly so internal equipment wire is not mistaken for field cable. GERITEL WIRE works from drawings and operating conditions supplied by machine designers and installers, not from a generic temperature headline.
Can I bend solid SIA wire more than once?
SIA solid wire bending should be limited to installation forming. Repeated correction at the same point can work-harden the copper, so replace a conductor that has been sharply or repeatedly bent. Practical support matters here: For machine designers and installers, GERITEL WIRE can review application temperature, circuit load and installation method before recommending the conductor construction. Share the terminal type, bend conditions and installation photos to reduce selection risk.
Is silicone wire suitable for robot arms?
A robotic high temperature cable needs torsion, flex-cycle and acceleration data that standard silicone single core does not provide. Use SIAF only for stationary protected sections unless testing approves the movement profile. GERITEL WIRE can provide a matching datasheet, sample and order-specific document set so machine designers and installers can approve the actual product rather than a generic listing. A practical next step is: Ask for a sample so stripping, crimping and heat-cycle trials can be completed.
Can the wire handle normal machine vibration?
Vibration resistant silicone wiring depends on support spacing, terminal strain relief and conductor construction. Fine stranding helps, but unsupported wire can still fatigue where it enters a crimp or touches metal. For machine designers and installers, GERITEL WIRE supports solid or flexible copper options and helps align stripping, termination and routing with the customer's process. Approve a sealed sample and document revision before mass production.

 

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