25kV Solid Aluminum Medium Voltage Wire Primary UD Cable TR-XLPE/CN/LLDPE MV-90 100% I.L. 260 Mils

25kV Solid Aluminum Medium Voltage Wire Primary UD Cable TR-XLPE/CN/LLDPE MV-90 100% I.L. 260 Mils
Details:
·Aluminum Solid Conductor
·Conductor Shield
·TR-XLPE Insulation
·Insulation Shield
·Copper Wire Concentric Neutral
·LLDPE Jacket with 3 Red Stripes
·Voltage Rating:15KV-35KV
·Temperatura:90℃
·Size Range:2AWG~4/0AWG
·Standard:UL1072
·Single core
·Color:black
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Description
Technical Parameters
Certification

25kV solid aluminum Primary UD 100% insulation cable

PRODUCT REAL SHOT

 

25kV LLDPE jacket solid aluminum MV-90 cable
25kV in duct solid aluminum Primary UD cable
25kV tree retardant XLPE solid aluminum cable

25kV solid aluminum duct bank MV cable

25kV 100% I.L. – Reliable High-Voltage Power Transmission for Substation and Distribution Networks
Stepping up to 25kV means greater power delivery, but also greater electrical stress on the cable insulation. This primary UD cable meets the challenge with 260 mils of TR-XLPE insulation at 100% insulation level, providing standard dielectric protection for 25kV systems with adequate margin for normal voltage fluctuations. The solid aluminum conductor reduces material costs and weight while maintaining the current-carrying capacity needed for high voltage feeders. The copper tape shield provides a low-impedance fault current return path and contains the electric field within the cable, protecting adjacent underground utilities and personnel. The rugged LLDPE jacket with three red stripes offers excellent resistance to moisture ingress, chemicals, and mechanical damage during installation and service. UL1072 certified and MV-90 rated for continuous 90°C operation, this cable is specified for utility substation feeders, distribution networks, and large industrial facilities requiring dependable high voltage power transmission with standard insulation protection. TR-XLPE insulation resists water treeing, a common failure mechanism in underground cables, significantly extending service life in the wet conditions typical of primary distribution installations.
PRODUCT SPECIFICATIONS

 

25kV solid aluminum MV-90 cable datasheet

Product Description

 

The Medium Voltage Underground Distribution (UD) cables consist of an Aluminum Solid conductor, covered with tree-retardant cross-linked polyethylene (TR-XLPE), a concentric neutral of helically applied copper wires, and a linear low-density polyethylene (LLDPE) jacket with 3 extruded red stripes.

Applications

 
  • Suitable for underground primary power applications
  • For wet or dry locations
  • For direct burial or in duct

Features

 
  • High dielectric strength
  • Low moisture absorption
  • Low dielectric loss
  • Excellent resistance to treeing
  • Jacket is sunlight-resistant
  • Designed to operate continuously at a conductor temperature not exceeding

90°C for normal operations

130°C for emergency overload

250°C for short circuit

SPECIFICATIONS

Conductor Count

1 conductor

Conductor

Aluminum 1350 Solid

Gauge Sizes

Available in 2AWG through 4/0AWG

Conductor Strand Shield

Extruded thermoset semi-conducting polymer over the conductor

Insulation

Tree-Retardant Cross-linked Polyethylene (TR-XLPE)

Insulation Shield

Extruded thermoset semi-conducting polymer over the insulation
Neutral Helically applied, annealed, solid bare copper wires

Jacket

Linear Low-Density Polyethylene (LLDPE)
  • Moisture blocked jacket is available upon on request

Jacket Marking

00000 FT GREATER WIRE CABLE XXAWG (KCMIL) AL SOL 1/C XXKV XXX% INSUL LEVEL XXXMILS TRXLPE AA X 
#BB LLDPE JKT TYPE MV-90 (UL) MADE IN USA MMDDYYYY (LIGHTNING BOLT)

Packaging

Non-returnable wood reels in a variety of lengths and dimensions

Performance Compliances

ASTM B3 
ASTM B230
ASTM B609
ICEA S-94-649
ICEA T-34-664 (moisture blocked jacket), as needed
AEIC CS8
UL 1072 (MV-90)
RUS U1

Aluminum Solid 25kV 100% I.L. 260 mils

Conductor
Size AWG/kcmil
Nom. Conductor Diameter
in (mm)
Insulation Diameter 
in (mm)
Concentric Neutral
No. x AWG
Jacket Thickness 
in (mm)
Approx. Overall Diameter 
in (mm)
Approx.
Net Weight 
lbs/kft (kg/km)
Ampacity
Underground Duct Direct Buried
1/3 Reduced Neutral
1 0.289(7.3) 0.87(22.1) 6×14 0.050(1.3) 1.19(30.2) 565(841) 140 175
1/0 0.325(8.3) 0.90(22.9) 6×14 0.050(1.3) 1.23(31.2) 605(900) 155 195
2/0 0.365(9.3) 0.94(23.9) 7×14 0.050(1.3) 1.27(32.3) 665(990) 180 220
3/0 0.410(10.4) 0.99(25.1) 9×14 0.050(1.3) 1.32(33.5) 745(1,109) 200 250
4/0 0.460(11.7) 1.04(26.4) 11×14 0.050(1.3) 1.37(34.8) 840(1,250) 235 285
Full Neutral
1 0.289(7.3) 0.87(22.1) 13×14 0.050(1.3) 1.19(30.2) 650(967) 140 175
1/0 0.325(8.3) 0.90(22.9) 16×14 0.050(1.3) 1.23(31.2) 725(1,079) 155 195
2/0 0.365(9.3) 0.94(23.9) 20×14 0.050(1.3) 1.27(32.3) 820(1,220) 180 220
3/0 0.410(10.4) 0.99(25.1) 25×14 0.050(1.3) 1.32(33.5) 935(1,391) 200 250
4/0 0.460(11.7) 1.04(26.4) 32×14 0.050(1.3) 1.37(34.8) 1,090(1,622) 235 285
 
CERTIFICATIONS

 

MV-90 Type Primary UD aluminum solid conductor cable

PACKAGING

 

solid aluminum conductor Primary UD cable
Large Wooden Reel
AL SOL TR-XLPE CN LLDPE MV-90 cable
Large Wooden Reel
APPLICATION

 

single conductor solid aluminum MV-90 cable
Industrial Plant
solid Al Primary UD cable
Mining Facility
solid aluminum URD cable MV-90
Power Plant
CASE

 

medium voltage Primary UD cable solid conductor

Battery energy storage system

underground primary distribution solid aluminum cable

Bechatw Power Station

black LLDPE jacket solid aluminum Primary UD cable

Bingham Canyon Mine

WHY CHOOSE US

 

30Years of experience
in one-stop service

Dongguan Greater Wire & Cable Co., Ltd. is a professional engineering-grade cable manufacturer in China, supplying certified electrical cable solutions for building, industrial, mining, energy, and infrastructure projects worldwide.

With a 30,000 m² factory, 30 production lines, experienced engineers, and a strict quality control team, we provide reliable, traceable, and compliant cable products for international engineering applications. Our products are supported by certifications including SAA, UL, cUL, VDE, TÜV, CE, CB, IEC, BPS, and ISO.

We are committed to safety, quality, transparency, and long-term partnership. From raw material inspection to finished product testing, every batch is carefully controlled to ensure stable performance and dependable project use.

Greater Cable - Certified Quality. Reliable Supply. Engineering Value.

Series E9 aluminum solid conductor Primary UD cable
 
15K
Finished Projects
150+
professional staff
15K
happy clients
92+
awards & certifacates
PLANT EQUIPMENT

 

E9KPT solid aluminum MV-90 Primary UD cable
 
E9KPM solid aluminum full neutral MV-90 cable
 
solid aluminum power cable MV-90 Type Primary UD
 
solid aluminum cable for underground primary power
 
MV-90 Type UD solid aluminum cable
 
25kV solid aluminum MV-90 cable specification
 
GLOBAL CERTIFICATIONS

 

super smooth conductor shield Primary UD cable

CUSTOMER PHOTOS
 

TR-XLPE insulation solid aluminum Primary UD cable

INTERNATIONL TRANSPORTATION

 

01

Sea Freight

We offer reliable sea freight solutions for large-volume orders. Your goods are securely packed and shipped in containers, ensuring cost-effective delivery to ports worldwide.

02

Air Freight

For faster delivery, our air freight service ensures your products reach international destinations quickly, with careful handling and full tracking along the way.

03

International Express

Need urgent shipments? Our international express service delivers small to medium orders efficiently, providing door-to-door service with real-time tracking for peace of mind.

insulation shield solid aluminum Primary UD cable
COOPERATIVE PARTNER

 

We are looking for a cooperative partner to expand our business.

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How To Cooperate With Us?

Simply share your requirements, receive our professional solution, confirm samples, and enjoy fast, reliable production and worldwide delivery - working with us is that easy.

Our address

Building 2, No. 40 Luxi 2nd Road, Liaobu Town, Dongguan City, Guangdong Province, China

Phone Number

+86 136 6257 9592

+86 135 1078 4550

E-mail

manager01@greaterwire.com

semiconducting shield TR-XLPE cable
FAQ

 

How does the 25kV 100% insulation level compare to the 15kV 133%?
It provides standard dielectric protection for 25kV systems, while the 15kV 133% provides enhanced protection for 15kV systems. Both are designed for their respective voltage classes with appropriate safety margins.
What is TR-XLPE insulation and why is it used in primary UD cables?
Yes, this primary UD cable is suitable for direct burial when installed in accordance with NEC and local utility standards, though conduit installation provides additional mechanical protection.
Can this cable be installed without conduit?
Yes, this primary UD cable is suitable for direct burial when installed in accordance with NEC and local utility standards, though conduit installation provides additional mechanical protection.
What is the maximum emergency overload temperature?
Consult the manufacturer's data sheet for specific emergency ratings, as they vary by installation conditions and duration of the overload condition.

 

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