500 Kcmil Power And Control Tray Cable With THHN Conductors

500 Kcmil Power And Control Tray Cable With THHN Conductors
Details:
·PVC Overall Jacket
·Stranded Bare Copper Ground Conductor
·Ripcord(as needed)
·PVC Insulation covered with Nylon
·Stranded Bare Copper Conductor
·Filler(as needed)
·Voltage Rating:600V
·Temperatura:Rated at 90℃ wet or dry
·Size Range:12AWG~750kcmil
·Standard:UL83/UL1277
·3 or 4 conductors
·Color:black
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Description
Technical Parameters
Certification

Industrial Tray Cable

PRODUCT REAL SHOT

 

PVC Nylon Tray Cable
600V Tray
Sunlight Resistant Tray Cable

VW-1 Tray Cable

500 kcmil TC-ER – Maximum Capacity Feeder for Power Generation and Distribution
For mission-critical power distribution in power plants, large industrial facilities, and major substations, 500 kcmil TC-ER tray cable delivers the capacity and reliability demanded. The stranded pure copper conductors with PVC+Nylon dual-layer insulation provide exceptional current-carrying capability with minimal line losses. UL1277 and UL83 certified with a 600V rating, this cable supports exposed run installations in cable trays, conduit, and raceway systems without conduit. The PVC+Nylon insulation offers outstanding resistance to moisture, oil, and abrasion, while the rugged PVC jacket provides superior mechanical protection and sunlight resistance. This cable is designed for the most demanding power distribution applications where reliability is critical. The 500 kcmil size ensures low voltage drop over long distances, maintaining power quality at the load end. The thick PVC jacket provides protection against physical damage and environmental exposure.
PRODUCT SPECIFICATIONS

 

Industrial Electrical Cable

Product Description

 

The PVC/Nylon/PVC (THHN/THWN-2), 600V Power, TC-ER Direct Burial Cable consist of fully annealed bare copper Class B stranded conductors, covered with Polyvinyl Chloride (PVC) and oil and gas resistant Nylon insulation, unshielded and black PVC jacket. These cables are used in industrial power.

Applications

 
  • In conduit, duct, free air, raceways and direct burial, primary installations include cable trays, and outdoor locations
  • In wet or dry locations
  • Approved for Class I, Div. 2 industrial hazardous locations per NEC
  • Permitted for Exposed Run (ER) use in accordance with NEC for 3 or more conductors

Features

 
  • Rated at 90°C wet or dry
  • Ripcord (as needed)
  • Excellent sunlight resistance
  • Meets cold bend test at -25°C
SPECIFICATIONS

Conductor Count

Available in 3 or 4 conductors

Conductor

Fully annealed bare copper Class B compressed strand per ASTM B8

Gauge Sizes

Available in 12 AWG through 750 kcmil

Insulation

Polyvinyl Chloride (PVC) covered with

  • All gauges are type THHN/THWN-2
Color Coding Per ICEA S-58-679 Method 4 or Method 1, Table E-1 (K-1) or E-2 (K-2); additional color coding options available
Fillers Non-hygroscopic fillers, as necessary to obtain a circular cross section
Ground Conductor Uninsulated bare copper ground
Optional: Insulated ground
Jacket Polyvinyl Chloride (PVC)

Jacket Marking

00000 FT GREATER WIRE XXXAWG XX/C THHN/THWN-2 PVC JKT 600V 90C WET OR DRY TYPE TC-ER (UL) SUN RES DIR BURIAL MADE IN USA MMDDYYYY

Packaging

Non-returnable wood reels in a variety of lengths and dimensions

Performance Compliances

ASTM B3, ASTM B8
UL 83
UL1277
UL 1685 (flame exposure test)
ANSI/NEMA WC 70/ICEA S-95-658
FT4/IEEE1202 (flame compliance)
NEC

Other Compliances

EPA 40 CFR, Part 261
OSHA
RoHS-compliant/RoHS 2-compliant
REACH-compliant

TC-ER Tray Cable with THHN/THWN-2 Copper Conductors Data Sheet

Conductor Count Conductor Size AWG/kcmil Ground Size AWG Insulation Thickness 
in (mm)
Jacket Thickness 
in (mm)
Approx. Overall Diameter 
in (mm)
Approx. Net Weight 
lbs/kft (kg/km)

3

12 12 0.020(0.51) 0.045(1.14) 0.39(9.9) 135(195)
4 12 12 0.020(0.51) 0.045(1.14) 0.43(10.8) 160 (237)
3 10 10 0.025(0.64) 0.045(1.14) 0.46(11.8) 200(291)
4 10 10 0.025(0.64) 0.045(1.14) 0.51(12.9) 240(356)
3 8 10 0.036(0.91) 0.060(1.52) 0.61(15.5) 305(453)
4 8 10 0.036(0.91) 0.060(1.52) 0.67(17.0) 380(561)
3 6 8 0.038(0.97) 0.060(1.52) 0.70(17.7) 440(652)
4 6 8 0.038(0.97) 0.060(1.52) 0.77(19.4) 550(812)
3 4 8 0.049(1.24) 0.060(1.52) 0.85(21.5) 640(952)
4 4 8 0.049(1.24) 0.080(2.03) 0.97(24.7) 850(1,260)
3 2 6 0.049(1.24) 0.080(2.03) 1.01(25.8) 980(1,455)
4 2 6 0.049(1.24) 0.080(2.03) 1.11(28.3) 1.235(1.836)
3 1 6 0.060(1.52) 0.080(2.03) 1.15(29.1) 1,210(1,800)
4 1 6 0.060(1.52) 0.080(2.03) 1.26(32.1) 1,540(2,286)
3 1/0 6 0.060(1.52) 0.080(2.03) 1.23(31.3) 1,450(2,154)
4 1/0 6 0.060(1.52) 0.080(2.03) 1.36(34.5) 1,850(2,750)
3 2/0 6 0.060(1.52) 0.080(2.03) 1.32(33.7) 1,745 (2,592)
4 2/0 6 0.060(1.52) 0.080(2.03) 1.46(37.2) 2,235(3,326)
3 3/0 4 0.060(1.52) 0.080(2.03) 1.44(36.5) 2,160(3,209)
4 3/0 4 0.060(1.52) 0.080(2.03) 1.59(40.3) 2,770(4,116)
3 4/0 4 0.060(1.52) 0.080(2.03) 1.56(39.5) 2,615(3,890)
4 4/0 4 0.060(1.52) 0.080(2.03) 1.72(43.7) 3,370(5,012)
3 250 4 0.071(1.80) 0.080(2.03) 1.71(43.4) 3,080(4581)
4 250 4 0.071(1.80) 0.110(2.79) 1.95(49.6) 4,090(6,083)
3 350 3 0.071(1.80) 0.110(2.79) 1.99(50.5) 4.265(6.340)
4 350 3 0.071(1.80) 0.110(2.79) 2.2(55.9) 5,505(8,186)
3 500 2 0.071(1.80) 0.110(2.79) 2.27(57.6) 5.850(8.701)
4 500 2 0.071(1.80) 0.110(2.79) 2.51(63.8) 7,580(11,276)
3 750 1 0.082(2.08) 0.110(2.79) 2.70(68.6) 8,535(12,700)
4 750 1 0.082(2.08) 0.140(3.56) 3.06(77.8) 11.295(16,807)
 
CERTIFICATIONS

 

THHN Wire

PACKAGING

 

THHN Tray Cable
Large Wooden Reel
THHN THWN-2 Tray Cable
Large Wooden Reel
APPLICATION

 

THHN Building Wire Tray Cable
Industrial Plant
TC-ER Cable Supplier
Mining Facility
Multi Conductor Tray Cable
Power Plant
CASE

 

Industrial Power Cable

Battery energy storage system

THHN Copper Cable

Bechatw Power Station

TC-ER Cable Wholesale

Bingham Canyon Mine

WHY CHOOSE US

 

30Years of experience
in one-stop service

Dongguan Greater Wire & Cable Co., Ltd. is a professional engineering-grade cable manufacturer in China, supplying certified electrical cable solutions for building, industrial, mining, energy, and infrastructure projects worldwide.

With a 30,000 m² factory, 30 production lines, experienced engineers, and a strict quality control team, we provide reliable, traceable, and compliant cable products for international engineering applications. Our products are supported by certifications including SAA, UL, cUL, VDE, TÜV, CE, CB, IEC, BPS, and ISO.

We are committed to safety, quality, transparency, and long-term partnership. From raw material inspection to finished product testing, every batch is carefully controlled to ensure stable performance and dependable project use.

Greater Cable - Certified Quality. Reliable Supply. Engineering Value.

Industrial Cable Factory TC-ER
 
15K
Finished Projects
150+
professional staff
15K
happy clients
92+
awards & certifacates
PLANT EQUIPMENT

 

TC-ER Cable Ampacity
 
TC-ER Cable Standards UL1277
 
TC-ER Cable vs MC Cable
 
TC-ER Cable for Industrial Automation
 
TC-ER Cable for Machinery
 
Industrial Automation Cable
 
GLOBAL CERTIFICATIONS

 

Underground Mining Cable

CUSTOMER PHOTOS
 

Tray Cable Standard

INTERNATIONL TRANSPORTATION

 

01

Sea Freight

We offer reliable sea freight solutions for large-volume orders. Your goods are securely packed and shipped in containers, ensuring cost-effective delivery to ports worldwide.

02

Air Freight

For faster delivery, our air freight service ensures your products reach international destinations quickly, with careful handling and full tracking along the way.

03

International Express

Need urgent shipments? Our international express service delivers small to medium orders efficiently, providing door-to-door service with real-time tracking for peace of mind.

UL1277 TC-ER Cable
COOPERATIVE PARTNER

 

We are looking for a cooperative partner to expand our business.

TC-ER Cable for Battery Energy Storage System
TC-ER Cable for Machinery
Factory Automation Wiring Cable
Power Distribution Cable
Electrical Infrastructure Cable
Oil and Gas Electrical Cable
Heavy Duty Mining Cable
Battery Energy Storage Cable
FT4 Rated Cable
Low Smoke Cable
How To Cooperate With Us?

Simply share your requirements, receive our professional solution, confirm samples, and enjoy fast, reliable production and worldwide delivery - working with us is that easy.

Our address

Building 2, No. 40 Luxi 2nd Road, Liaobu Town, Dongguan City, Guangdong Province, China

Phone Number

+86 136 6257 9592

+86 135 1078 4550

E-mail

manager01@greaterwire.com

Petrochemical Plant Cable
FAQ

 

Is 500 kcmil TC-ER suitable for utility-scale power distribution?
Yes, 500 kcmil is commonly used in utility substations, power generation stations, and large industrial facilities for main power distribution.
What is the typical weight of 500 kcmil TC-ER?
500 kcmil is heavy. Consult the manufacturer's data sheet for exact weight to plan shipping, handling, and pulling equipment requirements.
Can 500 kcmil be used with standard compression lugs?
500 kcmil requires large compression lugs with proper dies. Confirm lug availability and compatibility with the conductor before ordering.
How does 500 kcmil perform in emergency overload conditions?
The PVC+Nylon insulation provides good thermal stability, but emergency overload ratings depend on the specific insulation type and duration. Check the manufacturer's specifications.

 

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