Flexible 2.5mm² Welding Cable For Automotive Battery DC Wiring

Flexible 2.5mm² Welding Cable For Automotive Battery DC Wiring
Details:
Conductor:Electrolytic annealed copper,class 5 (flexible) according to EN60228 and IEC60228
Insulation: Extra sliding flexible polyvinyl chloride type Tl1 according to EN50363-3.
Rated Voltage:450/750V
Maximum conductor temperature: 70℃
Maximum short-circuit temperature:160℃(max.5 s)
Minimum installation and handling temperature:5℃
Minimum service temperature:-40℃(fixed and protected installations)
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Description
Technical Parameters
Certification

2.5mm2 welding cable

PRODUCT REAL SHOT

 

2.5 mm2 welding cable
2.5mm² welding cable
2.5 sq mm welding cable

1 x 2.5mm2 welding cable

2.5mm² Fine-Stranded Copper Welding Cable for Battery Connections
The 2.5mm² CU Class 5/PVC cable combines fine-stranded copper with flexible PVC insulation for reliable low-voltage DC connections. It is easy to strip, terminate and route inside battery cabinets, small inverter systems, vehicle auxiliary circuits and electrical equipment. This 2.5mm² welding cable offers a useful balance of flexibility, conductor performance and compact outside diameter. Customers may specify red, black or other colors, custom printing and coil lengths. Used as a flexible copper welding cable or battery connection wire, it supports clean installation and stable current transmission. GERITEL WIRE checks conductor resistance and insulation consistency for dependable batch quality.
PRODUCT SPECIFICATIONS

 

1x2.5mm2 welding cable

Application

 

GERITEL WIRE H05V-K & H07V-K cable has been specially designed for installations that reguire a flexible cable due to the complex nature of their layout.
This cable is especially suitable for domestic wiring.
It may also be used for eguipment wiring,distributors,cabinets and tighting.

SPECIFICATIONS
Conductor Electrolytic annealed copper, class 5 (flexible) according to EN60228 and IEC 60228.
Insulation Extra sliding flexible polyvinyl chloride type TI1 according to EN50363-3
Thermal performance Maximum conductor temperature: 70°C.
Maximum short-circuit temperature: 160°C (max. 5 s).Minimum installation and handling temperature: 5°C.Minimum service temperature: -40°C (fixed and protectedinstallations).
Fire performance Flame non-propagation according to EN 60332-1/IEC 60332-1.
Reaction to fire CPR: Eca according to EN 50575.
Reduced halogen emission. Chlorine < 15%.
Mechanical performance Minimum bending radius: 5x cable diameter.
Environmental performance Chemical & Oil resistance: Acceptable.
Installation conditions In conduit.
Other Meter by meter marking. (from 10 mm2 onwards).

Cross-section

(mm2)

Diameter

(mm)

Weight

(kg/km)

In conduit 2 cond.

(A)

In conduit 3 cond.

(A)

Voltage drop

(V/A·km)

1x1.5 2.9 19 17.5 15.5 31.9
1x2.5 3.6 30 24 21 19.2
1x4 4.1 44 32 28 11.9
1x6 4.6 61 41 36 7.92
1x10 5.9 105 57 50 4.58
1x16 7.0 160 76 68 2.90
1x25 8.7 245 101 89 1.87
1x35 9.9 335 125 110 1.33
1x50 11.8 480 151 134 0.926
1x70 13.5 655 192 171 0.653
1x95 15.6 865 232 207 0.494
1x120 17.3 1.095 269 239 0.386
1x150 19.2 1.380 - 275 0.310
1x185 21.5 1.675 - 314 0.254
1x240 24.5 2.210 - 370 0.192
1x300 26.9 2.795 - 430 0.153
 
CERTIFICATIONS

 

2.5mm2 PVC welding cable

PACKAGING

 

2.5mm2 copper welding cable

Plastic Reel

2.5mm2 flexible welding cable

Small Wooden Reel

H07V-K 2.5mm2 welding cable

Large Wooden Reel

APPLICATION

 

PVC welding cable
Eastport Steel Fabrication Expansion
single core welding cable
North Valley Oil Pipeline Maintenance
single conductor welding cable

Riverside Industrial Equipment Welding Upgrade

 

CASE

 

heavy duty welding cable

Construction Site Pipe Welding

industrial welding cable

Industrial Welding Workshop

automotive welding cable

Precision Metal Fabrication Welding

WHY CHOOSE US

 

30Years of experience
in one-stop service

Dongguan Greater Wire & Cable Co., Ltd. is a professional engineering-grade cable manufacturer in China, supplying certified electrical cable solutions for building, industrial, mining, energy, and infrastructure projects worldwide.

With a 30,000 m² factory, 30 production lines, experienced engineers, and a strict quality control team, we provide reliable, traceable, and compliant cable products for international engineering applications. Our products are supported by certifications including SAA, UL, cUL, VDE, TÜV, CE, CB, IEC, BPS, and ISO.

We are committed to safety, quality, transparency, and long-term partnership. From raw material inspection to finished product testing, every batch is carefully controlled to ensure stable performance and dependable project use.

Greater Cable - Certified Quality. Reliable Supply. Engineering Value.

solar welding cable
 
15K
Finished Projects
150+
professional staff
15K
happy clients
92+
awards & certifacates
PLANT EQUIPMENT

 

inverter welding cable
 
battery inverter welding cable
 
DC welding cable
 
low voltage welding cable
 
high current welding cable
 
high amperage welding cable
 
GLOBAL CERTIFICATIONS

 

large gauge welding cable

CUSTOMER PHOTOS
 

large size welding cable

INTERNATIONL TRANSPORTATION

 

01

Sea Freight

We offer reliable sea freight solutions for large-volume orders. Your goods are securely packed and shipped in containers, ensuring cost-effective delivery to ports worldwide.

02

Air Freight

For faster delivery, our air freight service ensures your products reach international destinations quickly, with careful handling and full tracking along the way.

03

International Express

Need urgent shipments? Our international express service delivers small to medium orders efficiently, providing door-to-door service with real-time tracking for peace of mind.

flexible copper welding cable
COOPERATIVE PARTNER

 

We are looking for a cooperative partner to expand our business.

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How To Cooperate With Us?

Simply share your requirements, receive our professional solution, confirm samples, and enjoy fast, reliable production and worldwide delivery - working with us is that easy.

Our address

Building 2, No. 40 Luxi 2nd Road, Liaobu Town, Dongguan City, Guangdong Province, China

Phone Number

+86 136 6257 9592

+86 135 1078 4550

E-mail

manager01@greaterwire.com

round welding cable
FAQ

 

Can H05V-K be used as welding cable?
Small H05V-K welding wire is better suited to low-current control, monitoring or internal equipment wiring than to a main welding-current lead. GERITEL WIRE separates H05V-K 300/500V applications from larger H07V-K power sizes to prevent incorrect selection.
What is the difference between PVC welding cable and H01N2-D rubber cable?
PVC and rubber products are not automatically interchangeable. PVC welding cable is economical and practical for protected routing, while H01N2-D is a dedicated rubber arc-welding cable for rugged flexible use. GERITEL WIRE states the construction clearly and helps buyers select by actual duty.
Is welding cable normally single-core?
Yes. Standard single core welding cable contains one flexible copper conductor with insulation. Red and black singles are commonly paired for electrode and return circuits or positive and negative DC links. GERITEL WIRE can provide matched colors, lengths and packaging.
Does PVC welding cable have a separate outer sheath?
The GERITEL H07V-K-style PVC insulated welding cable is generally single insulated rather than double-jacketed. The finished system should use protected routing, conduit, cable duct, clamps or enclosure protection where mechanical damage is possible.

 

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