High Current 35mm² Welding Cable For Automotive Battery Systems

High Current 35mm² Welding Cable For Automotive Battery Systems
Details:
Conductor:Electrolytic annealed copper,class 5 (flexible) according to EN60228 and IEC60228
Insulation: Extra sliding flexible polyvinyl chloride type Tl1 according to EN50363-3.
Rated Voltage:450/750V
Maximum conductor temperature: 70℃
Maximum short-circuit temperature:160℃(max.5 s)
Minimum installation and handling temperature:5℃
Minimum service temperature:-40℃(fixed and protected installations)
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Description
Technical Parameters
Certification

35mm2 welding cable

PRODUCT REAL SHOT

 

35 mm2 welding cable
35mm² welding cable
35 sq mm welding cable

1 x 35mm2 welding cable

35mm² Class 5 Copper Welding Cable for Industrial DC Connections
The 35mm² CU Class 5/PVC cable offers a robust conductor section with flexibility for battery interconnects, inverter output links, energy storage systems, industrial vehicles and DC equipment. Fine copper strands improve handling during bending, cutting and lug termination, helping installers create clean connections in limited spaces. This 35mm² welding cable is available in red, black and customer-selected colors with customized marking and packing. As a Class 5 welding cable, it provides reliable conductivity without the rigidity of coarse-stranded power cable. GERITEL WIRE controls electrical resistance and dimensional consistency so each PVC insulated welding cable supports efficient assembly and stable project supply.
PRODUCT SPECIFICATIONS

 

1x35mm2 welding cable

Application

 

GERITEL WIRE H05V-K & H07V-K cable has been specially designed for installations that reguire a flexible cable due to the complex nature of their layout.
This cable is especially suitable for domestic wiring.
It may also be used for eguipment wiring,distributors,cabinets and tighting.

SPECIFICATIONS
Conductor Electrolytic annealed copper, class 5 (flexible) according to EN60228 and IEC 60228.
Insulation Extra sliding flexible polyvinyl chloride type TI1 according to EN50363-3
Thermal performance Maximum conductor temperature: 70°C.
Maximum short-circuit temperature: 160°C (max. 5 s).Minimum installation and handling temperature: 5°C.Minimum service temperature: -40°C (fixed and protectedinstallations).
Fire performance Flame non-propagation according to EN 60332-1/IEC 60332-1.
Reaction to fire CPR: Eca according to EN 50575.
Reduced halogen emission. Chlorine < 15%.
Mechanical performance Minimum bending radius: 5x cable diameter.
Environmental performance Chemical & Oil resistance: Acceptable.
Installation conditions In conduit.
Other Meter by meter marking. (from 10 mm2 onwards).

Cross-section

(mm2)

Diameter

(mm)

Weight

(kg/km)

In conduit 2 cond.

(A)

In conduit 3 cond.

(A)

Voltage drop

(V/A·km)

1x1.5 2.9 19 17.5 15.5 31.9
1x2.5 3.6 30 24 21 19.2
1x4 4.1 44 32 28 11.9
1x6 4.6 61 41 36 7.92
1x10 5.9 105 57 50 4.58
1x16 7.0 160 76 68 2.90
1x25 8.7 245 101 89 1.87
1x35 9.9 335 125 110 1.33
1x50 11.8 480 151 134 0.926
1x70 13.5 655 192 171 0.653
1x95 15.6 865 232 207 0.494
1x120 17.3 1.095 269 239 0.386
1x150 19.2 1.380 - 275 0.310
1x185 21.5 1.675 - 314 0.254
1x240 24.5 2.210 - 370 0.192
1x300 26.9 2.795 - 430 0.153
 
CERTIFICATIONS

 

35mm2 PVC welding cable

PACKAGING

 

35mm2 copper welding cable

Plastic Reel

35mm2 flexible welding cable

Small Wooden Reel

H07V-K 35mm2 welding cable

Large Wooden Reel

APPLICATION

 

copper 450/750V welding cable
Eastport Steel Fabrication Expansion
H05VK welding cable
North Valley Oil Pipeline Maintenance
H05V K welding cable

Riverside Industrial Equipment Welding Upgrade

 

CASE

 

05V-K welding cable

Construction Site Pipe Welding

flexible DC welding cable

Industrial Welding Workshop

single core DC welding cable

Precision Metal Fabrication Welding

WHY CHOOSE US

 

30Years of experience
in one-stop service

Dongguan Greater Wire & Cable Co., Ltd. is a professional engineering-grade cable manufacturer in China, supplying certified electrical cable solutions for building, industrial, mining, energy, and infrastructure projects worldwide.

With a 30,000 m² factory, 30 production lines, experienced engineers, and a strict quality control team, we provide reliable, traceable, and compliant cable products for international engineering applications. Our products are supported by certifications including SAA, UL, cUL, VDE, TÜV, CE, CB, IEC, BPS, and ISO.

We are committed to safety, quality, transparency, and long-term partnership. From raw material inspection to finished product testing, every batch is carefully controlled to ensure stable performance and dependable project use.

Greater Cable - Certified Quality. Reliable Supply. Engineering Value.

copper DC welding cable
 
15K
Finished Projects
150+
professional staff
15K
happy clients
92+
awards & certifacates
PLANT EQUIPMENT

 

H05V-K flexible welding cable
 
H05V-K copper welding cable
 
H05V-K single core welding cable
 
H05V-K fine stranded welding cable
 
H05V-K battery welding cable
 
H05V-K automotive welding cable
 
GLOBAL CERTIFICATIONS

 

H05V-K inverter welding cable

CUSTOMER PHOTOS
 

H05V-K 300/500V welding cable

INTERNATIONL TRANSPORTATION

 

01

Sea Freight

We offer reliable sea freight solutions for large-volume orders. Your goods are securely packed and shipped in containers, ensuring cost-effective delivery to ports worldwide.

02

Air Freight

For faster delivery, our air freight service ensures your products reach international destinations quickly, with careful handling and full tracking along the way.

03

International Express

Need urgent shipments? Our international express service delivers small to medium orders efficiently, providing door-to-door service with real-time tracking for peace of mind.

H05V-K 300/500V welding cable
COOPERATIVE PARTNER

 

We are looking for a cooperative partner to expand our business.

300/500V H05V-K welding cable
300 500V welding cable
300V 500V welding cable
300/500 volt welding cable
H07V-K welding cable
H07VK welding cable
H07V K welding cable
07V-K welding cable
H07V-K PVC welding cable
H07V-K flexible welding cable
How To Cooperate With Us?

Simply share your requirements, receive our professional solution, confirm samples, and enjoy fast, reliable production and worldwide delivery - working with us is that easy.

Our address

Building 2, No. 40 Luxi 2nd Road, Liaobu Town, Dongguan City, Guangdong Province, China

Phone Number

+86 136 6257 9592

+86 135 1078 4550

E-mail

manager01@greaterwire.com

H07V-K copper welding cable
FAQ

 

What happens if welding cable is too small?
A 400A circuit normally requires a substantial copper cross-section, especially at high duty cycle or long distance. GERITEL WIRE sizes 400 amp welding cable from the equipment table and confirms connector capacity, voltage drop and handling before production.
How do I convert welding cable from AWG to mm²?
AWG and metric sizes are different systems and commercial equivalents are approximate. GERITEL WIRE provides both nominal units for AWG welding cable but confirms actual conductor cross-section, resistance, outside diameter and compatible lug before order placement.
Is 35mm² welding cable the same as 2 AWG?
They are close commercial sizes but not mathematically identical. GERITEL WIRE recommends selecting 35mm² welding cable from the equipment requirement and verifying conductor resistance and lug fit instead of treating every AWG/mm² conversion as exact.
What applications use 50mm² welding cable?
This size is often considered for medium-to-high current, battery banks, inverter links and industrial DC connections, subject to engineering. GERITEL WIRE supplies 50mm² welding cable with custom color, printing, length and packaging after reviewing current and voltage drop.

 

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